CNC Lathe with Live Tooling Twin-Spindle Dual Turret & (HBM) Horizontal Boring Mill - Duration: 10:03. Gulf Coast Repair & Machine Shop 1,333,783 views. (base) temperature. The software auto- matically brings the die in contact with the different fluid medias (molten metal, lubricant, air, etc.) for the prescribed du- deskeng.com solution Optimized parameters FIGURE 4: Comparison between initial and final FLOW-3D die-casting simulation solutions and thermo- camera values, after optimization.
AnyCasting TMis professional software for casting analysis that minimizes the defects by predicting various defects that can occur during casting based on filling and solidification of the casting process.AnyCasting TM can be applied to the analysis of all casting processes like high and low pressure die casting, sand casting, investment casting, centrifugal casting etc., and it provides accurate predictions with exceptionally rapid simulation speed based on multi-core systems.AnyCasting TM consists of a window-based screen configuration which makes the system user friendly. Moreover, its openGL mode provides a lively screen when observing results.
It is the process mainly applied to nonmetallic alloys (Al, Mg, Zn). It supports casting for high gate products at high pressure.Defects such like invasion of airs, cold shuts, inclusions can be removed by properly changing methods such as shape of runner, gate diameter, overflow position and size. Issues can happen like metal mold overheating caused by repetitive goods production, organization coarsening and cycle time delay. These may be minimized by keeping the metal mold temperature constant throughout the installing cooling line.
This is a process injecting air into a product through hot water supply stalk pushing up in opposite direction to force small pressure (air or inert gas)to the molten metal area within a closed container.If the weight of the product increases and the shape is complicated, the method for increase in mold temperature should be adopted for directional solidification and the easy streaming of molten metal. If the temperature of mold is increased, delay to termination time causes a decrease in productivity and organization of product became rough and mechanical property can be lowered.To get sound product, proper gate and its positioning, pressurized condition and location of channel, setting the condition is very important.
Analysis result point. Predict air distribution region during molten metal flow. Predict molten metal temperature decreased area. Predicting oxide captured regionProductionMaterialADC12Liquid Line/Solidus Injection580℃ / 515℃Temperature630℃Weight3.34 kgMoldMaterialSKD61The initial temperature190℃PlungerDiameter80mmSlow/Fast0.28 ▶ 3.0 m/secAnalysis on above product by using AnyCasting is applied the following cases.
The analysis applies to the miss run area decided by temperature analysis, defining air isolation defect location through the accurate flow analysis technique based in Real Flow, prediction on the modeling oxide final distributed area and the contraction defect area through prediction of solidification pattern. Analysis result point. Filling pattern according to tilting casting method. Prediction on molten metal temperature distribution during injectionMaterialMaterialAC4CMoldFCD370CoresR.C.SThe initial TempertaureThe mel temperature700˚CMold temperature300˚CPlungerTilting time17 secTilting angle90˚CAnalysis of above product using AnyCasting applied to predict both the air isolation result calculated by accurate flow based on real flow and temperature decrease region within the product during filling. Internal combustion engine like transmission(TM) for general automobile produces maximum torque at constant velocity but more powerful torque and lower rotation is required when it starts to run. When it runs more and more speedily, rotation velocity is more significant rather than torque.
So when you start with gear to keep the rotation of engine steady, transmission causes decrease in the rotational velocity and increases torque. On speeding up, it is the role of transmission to increase the rotation number and its cover is called TM case. Analysis result point. Final filling area prediction on filling. Prediction on air isolation region and gas isolation region. Prediction on temperature distribution during injectionProductionMaterialMRI153MLiquid Line/Solidus Injection601˚CTemperature680˚CWeight6.9KGMoldMaterialSKD61The initial temperature200˚CPlungerDiameter150mmSlow/Fast0.4 ▶ 3.5m/secThe analysis on above-mentioned product using AnyCasting relates to the bubble isolation result calculated by the accurate flow and prediction on gas isolation region and temperature distribution during injection. A body of rotation which consisted of plural wings mounted onto axis and the part where energy exchange with shaft power will take place is also called impeller.
When it gives energy to fluid like Pump, blower and compressor, we call it impeller. When it receives energy like waterwheel, we call it runner.
We classify as a centrifugal force type, Supercritical flow type and Axial flow type according to the direction to which fluid comes through impeller. Analysis result point Prediction on temperature distribution result on filling Prediction on oxide distribution region. This is optimal method to prepare sound Billet using numerical analysis. This requires many parameters to adjust to find the condition for optimal process like heat transfer coefficient, withdrawal velocity, cooling condition of mold Analysis on the continuous casting process demands the accurate heat property according to materials of each part. Each result depends on the coefficient of each materials and machine status and the like. So it is very significant that calculation of basic values based on comparison between test results and their analysis.